Die-Cutting Archives - Graphco https://graphco.com/product-category/finishing/die-cutting-finishing/ The industry’s leading provider of digital, offset and print finishing solutions Mon, 09 Mar 2026 19:56:10 +0000 en hourly 1 https://wordpress.org/?v=6.9.4 https://graphco.com/wp-content/uploads/2019/02/cropped-graphco-favicon-1-32x32.png Die-Cutting Archives - Graphco https://graphco.com/product-category/finishing/die-cutting-finishing/ 32 32 MBM AeroDieCut https://graphco.com/product/aerodiecut/ Mon, 09 Mar 2026 19:36:14 +0000 https://graphco.com/?post_type=product&p=22091 The all-new AeroDieCut utilizes traditional platen dies that are advanced in technology, easy to obtain, cost effective, and produces a quality finish. It’s safe, intuitive, and compact.

Customers want finished printed materials faster, personalized, and in the quantity they need, whether it’s for unique shaped cards or boxes. The AeroDieCut gives printers and marketing service providers a new way to do this.

The AeroDieCut is easier to operate than traditional large format die cutters and more productive than cutting plotters and laser cutters. The AeroDieCut can process complex cuts, creases, and perforations in a single pass.

In the past, die cutters were large, heavy duty, and could be used for decades, but they required skilled operators and were, above all, dangerous. The AeroDieCut is designed to be used by anyone, anywhere, with a focus on operator safety and minimal mechanical adjustments.

Print engines are getting better every year, but even the best printed material is no good without finishing. The AeroDieCut can turn your printed materials into a variety of applications such as cards, boxes, swing tags, shelf talkers, etc. The AeroDieCut will help turn your creativity into reality and help your business grow.

A chase adaptor and die board rack to hold die boards and cutting plates comes included with the AeroDieCut.

Optional accessories: The optional separator deflects wastes into a waste bin as the die-cut paper is delivered. The optional conveyor delivery table makes collecting process more efficient. A 3 piece stainless steel cutting plate set and a 3 piece aluminum cutting plate set are also available as options.

 

Product Information

  Product Brochure
  Operation Manual
[video_lightbox_youtube video_id="wp30-UoFJVo;rel=0" width="640" height="480" anchor="https://graphco.com/wp-content/uploads/2017/04/pdfsmall-2.png"][video_lightbox_youtube video_id="wp30-UoFJVo;rel=0" width="640" height="480" anchor=" Product Video 1"]
[video_lightbox_youtube video_id="YdNK_3dLryo;rel=0" width="640" height="480" anchor="https://graphco.com/wp-content/uploads/2017/04/pdfsmall-2.png"][video_lightbox_youtube video_id="YdNK_3dLryo;rel=0" width="640" height="480" anchor=" Product Video 2"]
[video_lightbox_youtube video_id="BDT2--dLWH4;rel=0" width="640" height="480" anchor="https://graphco.com/wp-content/uploads/2017/04/pdfsmall-2.png"][video_lightbox_youtube video_id="BDT2--dLWH4;rel=0" width="640" height="480" anchor=" Product Video 3"]

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]]> Auto-feed platen die cutter that can cut, crease, and perforate in a single pass.
Features
• Sheet Capacity: 3.9″
• Paper Size: 14.3″ x 20.25″
• Paper Weight: 120 – 600 gsm.* / 6 – 16 pt.**
• Speed: 1,000 sheets per hour

Product Details
• Item #: CU0486
• Electrical Requirements: 100 – 120 V, 50/60 Hz.
• Dimensions (D x W x H): 106″ x 42″ x 43″
• Shipping Weight: 903 lbs.

*applications above 400 gsm must be tested and verified due to variation in paper stock.
**may vary due to variations in paper and power supply/paper coatings (varnish, UV, laminates, etc.)

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]]> Horizon RD-N4055 Rotary Die Cutter https://graphco.com/product/horizon-rd-n4055-rotary-die-cutter/ Wed, 27 Oct 2021 16:59:20 +0000 https://graphco.com/?post_type=product&p=17279 The Horizon RD-N4055 Die-Cutting system combines a high-capacity feeder, a single- or dual-magnetic cylinder die-cutter, a specially designed separator, and an optional card stacker into a highly efficient, versatile system for operator-friendly production. As part of Standard Horizon’s popular RD series of die-cutters, the system can die-cut, kiss-cut, emboss/deboss, crease/score, perforate, slit, hole punch, and round corner in a single pass or in multiple combinations for a wide range of applications including business cards, invitations, labels, door hangers, light packaging, and more. With the addition of the SPC-N4055 separator and optional CSD-40RD card stacker, this new system also eliminates the need for manual separating and counting at the delivery section to allow operators to work more efficiently, improve accuracy with an automated, verified piece count, and increase production efficiency for small and short-run pieces. Advantages at a glance

  • Stacked Output: Small-format product is pile stacked – in 1-up or in multiple stack output – and transported by belt for offloading at the delivery section, eliminating time-consuming manual separation, counting, and stacking.
  • New Separator: The SPC-N4055 separator contains 20 transport belts (up from 12), each with a smaller diameter than previous generations, for more accurate separation, more stable operation, and smoother transportation.
  • Individual Stack Counter: A sensor on each delivery path counts individual pieces to eliminate human error in counting and to improve accuracy. The system flags and displays any undercounts on the system’s touchscreen monitor so that operators can catch errors quickly.
  • Higher Productivity: The RD-N4055 system can increase productivity by 20% compared to the previous model. For example, using a max sheet size of 21.65” x 15.74” and long-edge imposition (4×9), the system can support 36-up business card applications, reducing the required number of parent sheets from 9 to only 7 with easy separation and stacking. In addition, a new minimum sheet spec of 3.15” x 1.969” enables more efficient production of small pieces.
  • Suction Belt Transport: The suction belt provides stable transport of individual pieces post separation. Single piece delivery is much more efficient than stream delivery for transporting and stacking small pieces. Its base settings cover all types of stocks, but the vacuum draw down can also be adjusted depending upon stock and piece size.

Product Information

  Product Specifications

  Spec Sheet

[video_lightbox_youtube video_id="kRgrBKuRJEA" width="640" height="480" anchor="https://graphco.com/wp-content/uploads/2017/04/pdfsmall-2.png"][video_lightbox_youtube video_id="kRgrBKuRJEA" width="640" height="480" anchor=" Product Video"]

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Sheet Size (Pre-Processing):

  • Max: 21.65″ L × 14.803″ W
  • Min: 10.83″ L × 7.875″ W

Material Thickness (Single & Dual-Magnetic Die Cutter): 127.9 to 400 gsm

Max Feeder Stack Height: 19.68″

Production Speed:

  • 6,000 cycles per hour (without stacker)
  • 3,000 cycles per hour (with stacker)

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]]> Horizon RD-4055DMC Rotary Die Cutter https://graphco.com/product/rd-4055dmc-rotary-die-cutter/ Thu, 24 Jan 2019 14:21:33 +0000 http://server.graphco.com/product/import-placeholder-for-3077/ The Horizon RD-4055DMC Rotary Die Cutter with dual magnetic cylinders is designed to simultaneously die-cut and crease/score short-run product from both sides of the sheet. In addition to die cutting and creasing/scoring, it can also perforate, slit, hole punch and round corner in one process for digital and offset printed sheets. The RD-4055DMC enables the operator to run male and female dies simultaneously for clean, sharp creases without cracking or slitting. This system features easy change-over and simple operation. A “Repeat Register” function allows multiple-up applications from a single-up die to minimize costs. The RD-4055DMC is ideal for greeting/notecards, playing cards, coasters, door hangers, coupons and tickets, boxes and packaging, stickers (pressure sensitive, gum back, static), bottle and merchandise labels, pocket folders, and unique mailers. The RD-4055DMC handles complex creasing patterns and light packaging applications with ease.

 

Product Information

  Product Brochure
  Case Study
[video_lightbox_youtube video_id="Ni1V4ZhCClk&rel=0" width="640" height="480" anchor="https://graphco.com/wp-content/uploads/2017/04/pdfsmall-2.png"][video_lightbox_youtube video_id="Ni1V4ZhCClk&rel=0" width="640" height="480" anchor=" Product Video"]

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Sheet Feeding System: Vacuum Belt Feed
Sheet Size:
(Before Processing)
 Max: 15.74” W x 21.65” L
Min: 7.88” W x 10.83” L
Finished Sheet Size:
(With Separator)		 Max: 14.8” W x 20.8” L
Min: 1.97” W x 3.15” L
Finished Sheet Size:
(Without Separator, with Nicks)
 Max: 15.1” W x 20.8” L
Min: Depending on die shape
Processes Material: Normal paper, coated paper, cardboard
Material Thickness: 127.9 to 400 gsm
Feeder Pile Height: 19.68”
Production Speed: Up to 6,000 cycles per hour

 

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]]> Horizon RD-3346 Rotary Die-cutter https://graphco.com/product/horizon-rd-3346-rotary-die-cutter/ Thu, 24 Jan 2019 14:07:43 +0000 http://server.graphco.com/product/import-placeholder-for-2130/ The Standard Horizon RD-3346 Rotary Die-cut System meets the growing demand for short-run applications. It’s well-suited for small applications such as tags and business cards. The RD-3346 die-cuts and kiss-cuts various flexible substrates up to 0.013′′ thickness for digital and offset printed sheets. At speeds up to 5,000 cycles per hour, feeding, die-cutting and separating are achieved in one pass.

 

Advantages At a Glance

  • Rotary Die-cut System – Rotary die-cutter designed to meet the growing demand for short-run products. The rotary die-cutters are light and compact compared to normal die-cutters.
  • Flexible Substrate – Die-cut and kiss-cut in various substrates for digital and offset printed sheets.
  • One Pass Processing – Feeding, die-cutting and separating are achieved in one pass.
  • Save the Cost of Making Die – Uniquely designed servo motor controlled “repeat register” feature allows multiple-up applications from single-up die to minimize die cost.
  • Simple and Easy Operation – Reduces costly labor steps and increases productivity with easy set-up and operation versus steel rule or mechanical dies.

 

Product Information

  Brochure

[video_lightbox_youtube video_id="efz_HMRcYg0&rel=0" width="640" height="480" anchor="https://graphco.com/wp-content/uploads/2017/04/pdfsmall-2.png"][video_lightbox_youtube video_id="efz_HMRcYg0&rel=0" width="640" height="480" anchor=" Product Video"]

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]]> Sheet Feeding System: Vacuum Belt-feed Sheet Size:
(before processing) Maximum: 12.04” W x 17.32” L
Minimum: 7.88” W x 10.83” L Finished Sheet Size:
(with separator) Maximum: 12.04” W x 17.32” L
Minimum: 1.58” W x 2.37” L Finished Sheet Size:
(without separator, with nicks) Maximum: 12.36” W x 17.32” L
Minimum: Depending on die shape Processes Material: Normal paper, coated paper, cardboard Material Thickness: 127.9 to 400 gsm Feeder Pile Height: 19.68” Production Speed: Up to 5,000 cycles per hour

 

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